Warehouse Tool

Dept Offset + Shift-Splitting Scenarios

Plan department offsets, breaks and split workers across shifts by multiple scenarios. Compute KPIs, costs and day schedules.

Dept Offset + Shift-Splitting Scenarios

Set offsets & breaks per department, compute staffing & KPI, then split workers across shifts with different scenarios.

Base Shift & Dept Offsets

Base Shift Start (hour)

Shift Length (hr)

Picking Offset (hr)

Packing Offset (hr)

Palletizing Offset (hr)

Shipping Offset (hr)

Break Durations

Enable additional Break 4

Break 1 (min)

Break 2 (min)

Break 3 (min)

Workload & KPI

Units per shift and proposed KPI (units/hr).

Picking Workload

Packing Workload

Palletizing Workload

Shipping Workload

Picking Proposed KPI

Packing Proposed KPI

Palletizing Proposed KPI

Shipping Proposed KPI

Other Parameters

Picking Performance (%)

Packing Performance (%)

Palletizing Performance (%)

Shipping Performance (%)

Fatigue Factor

Hourly Wage ($)

Medium Pack Factor

No-Show Sickness (%)

Daily Results (Before Splitting)

Effective KPI per Worker

Picking:

Packing:

Palletizing:

Shipping:

Workers Needed (No-Show Adjusted)

Labor Cost (Full Shift)

Shift-Splitting Scenarios

Workload Ratio (2 shifts) Minimum Coverage + Ratio (2 shifts) Overlap Approach (2 shifts) Strict Sequence (2 shifts) Single Shift Three Shifts (24h)

Early vs. Late Results

Day Schedule (with Breaks)

Created by

Alexandru Valentin Sirbu